Reference projects

References
Drive technology
Client Product Project
Audi AG,
Ingolstadt
Passenger car, powertrain Process optimization and performance improvement at bottleneck suppliers
Audi AG,
Ingolstadt
Passenger car, powertrain Task force bottleneck component supplier
Flender GmbH,
Asien
Gearbox Factory planning expansion of gearbox factories
Flender GmbH,
Voerde
Gearbox ► Factory planning plant for gearbox assembly
GE Wind Energy,
Salzbergen
Wind turbines ► Factory planning plant for offshore wind turbine assembly
INNIO Jenbacher GmbH & Co OG,
Jenbach
Gas engines Factory planning large parts machining, assembly line, test bench
Knorr-Bremse AG,
München
Braking systems Development of new emulsion splitting plant
MAN Truck & Bus,
Nürnberg
Diesel and gas engines ► Factory planning V-engine assembly
MAN Truck & Bus SE,
München
Commercial vehicles - Rear axles Factory planning rear axle assembly
MAN Truck & Bus SE,
Nürnberg
Diesel and gas engines Logistics planning complete site for introduction new engine
Mayr GmbH & Co. KG,
Mauerstetten
Clutches, brakes, electric motors Factory planning production logistics and assembly
NETZSCH Pumpen & Systeme GmbH,
Waldkraiburg
Eccentric screw pumps Factory planning parts manufacturing
NETZSCH Pumpen & Systeme GmbH,
Waldkraiburg
Eccentric screw pumps Factory planning rubber element production, new technical centre building
Siemens AG,
Erlangen, Tschechien
Electric motors ► Factory planning electric motors plant, including parts manufacturing, assembly and logistics
Siemens AG,
Tübingen
Gearboxes and gear motors ► Factory planning gear motors, including parts manufacturing, assembly and logistics
ZF Friedrichshafen AG,
Friedrichshafen
Gearboxes Factory planning wind power gearboxes, including gear machining, heat treatment, housing machining, assembly and test benches
ZF Friedrichshafen AG,
Saarbrücken
Gearbox Process optimization and performance improvement at bottleneck suppliers
Foundry and metal forming
Client Product Project
Alupress AG,
Brixen
Die-cast aluminium Factory planning foundry expansion plant
Audi Fabrikplannung
AUDI,
Münchsmünster
Die-cast aluminium - structural components ► Factory planning foundry for structural components
Audi AG,
Neckarsulm
Die-cast aluminium Design of a tool for calculating die-casting component costs
BMW,
Landshut
Aluminium and magnesium die-cast structural components ► Factory planning foundry for structual components and crankcases
BMW AG Leichtmetall Gießerei,
Landshut
Die-cast aluminium - crankcase Factory planning interlinking casting cells to truck loading, including deburring systems, heat treatment
BOCAR S.A de C.V,
Lerma, Mexiko
Aluminium die casting Factory planning restructuring of the Lerma foundry
BOCAR S.A de C.V,
Mexiko
Die-cast aluminium Factory planning foundry in the USA
DGH Sand Casting,
Friedrichshafen
Aluminium sand casting Factory planning new production lines for chassis components
DGS Druckguss Systeme AG,
Liberec, Tschechien
Die-cast aluminium - structural components Factory planning foundry expansion
DGS Druckguss Systeme AG,
Rizhao, China
Die-cast aluminium Factory planning new foundry
DGS Druckguss Systeme AG,
St. Gallen, Schweiz
Aluminium die-cast structural components Factory planning foundry expansion
Franken Guss GmbH & Co. KG,
Kitzingen
Aluminium die casting Factory planning production of chassis parts
Franken Guss GmbH & Co. KG,
Kitzingen
Cast iron Factory planning expansion of foundry, redesign of moulding facilities
Franken Guss GmbH & Co. KG,
Kitzingen
Die-cast aluminium Factory planning, production redesign, foundry expansion
Georg Fischer GF Linamar,
Mills River, North Carolina, USA
Die-cast aluminium - structural components ► Factory planning foundry for structural components
GF Casting Solutions AG,
Herzogenburg
Die-cast aluminium - steering gear housing, gearbox housing Factory planning new casting cells, redesign of blasting, cleaning, testing and packaging
GF Casting Solutions AG,
Herzogenburg
Die-cast aluminium - steering gear housing, gearbox housing ► Factory planning remelting plant liquid metal supply
GF Casting Solutions AG,
Leipzig
Cast iron Redesign cleaning, testing, colouring, shipping
GF Casting Solutions AG,
Novazzano, Schweiz; Arad, Rumänien
Precision casting turbine blades for the aerospace and energy industries Factory planning precision casting, restructuring and expansion of plant, manufacturing, cleaning, machining, testing
GF Casting Solutions AG,
Suzhou, China
Aluminium and magnesium die-cast structural components Factory planning die casting plant, including parts manufacturing, assembly, logistics and infrastructure
Handtmann Metallgusswerk GmbH & Co. KG,
Kechnec, Slovakia
Die-cast aluminum - Gearbox housing ► Factory planning new high pressure die casting (HPDC) foundry
KSM Castings Group GmbH,
Hildesheim
Die-cast aluminium Factory planning production line cross member
Magna BDW Technologies GmbH,
Markt Schwaben
Die-cast aluminium Factory planning smelting works
Magna BDW Technologies GmbH,
Markt Schwaben
Die-cast aluminium – structural components, steering housings Factory planning foundry structural components
Mercedes-Benz AG,
Mettingen
Aluminium die casting Factory planning conversion of sand cycle from organic to inorganic binder system
Mercedes-Benz AG,
Mettingen
Aluminium die casting, gravity die casting Factory planning reorganisation of light metal foundry, master plan
Mercedes-Benz AG,
Mettingen
Aluminium die-cast cylinder heads Factory planning new casting lines, new heat treatment facility
Mercedes-Benz AG,
Mettingen
Die-cast aluminium - Structural components - Crankcase Factory planning casting cells, smelting plant
Mercedes-Benz AG,
Mettingen
Low-pressure steel casting – turbocharger housing Factory planning foundry, smelter, core package production and sand supply
Mercedes-Benz AG,
Untertürkheim
Forged parts – connecting rods, axles, wheel carriers Factory planning new phosphating plant, including building renovation
Mercedes-Benz AG,
Untertürkheim
Forged parts – connecting rods, axles, wheel carriers Factory planning realignment of forge, master plan
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Mercedes-Benz AG,
Untertürkheim
Phosphated forging blanks ► New phosphating line
MGG Herzogenburg GmbH,
Herzogenburg
Aluminium die casting - chassis components Factory planning new production lines for chassis components
MGG Herzogenburg GmbH,
Herzogenburg
Aluminium die casting - chassis parts Redesign and expansion of plant, including heat treatment, testing centre and mechanical processing
MRB Guss GmbH,
Herzogenburg
Steel casting - Turbocharger housing ► Factory planning core shop core package production turbocharger housing
Nemak Linz GmbH,
Linz
Aluminium die casting - cylinder heads Factory planning heat treatment logistics
Nemak Linz GmbH,
Linz
Die-cast aluminium - crankcase Factory planning foundry expansion
Otto Fuchs KG,
Meinerzhagen
Battery housing for electric vehicles Factory planning battery housing battery base
Rheinmetall Automotive AG,
Nettetal
Die-cast aluminium Factory planning foundries
Schulte & Schmidt GmbH & Co. Leichtmetallgießerei KG,
Flossenbürg
Die-cast aluminium Production redesign, introduction of production system
Schulte & Schmidt GmbH &Co Leichtmetallgießerei KG,
Nürnberg
Die-cast aluminium Redesign of production, restructuring of shipping, expansion of plant
Stahl- und Hartgusswerk Bösdorf GmbH (Evosteel GmbH),
Leipzig
Low-pressure steel casting – structural components, turbocharger housings Factory planning thin-walled cast steel, new foundry construction
Stahlhammer Bommern GmbH,
Bommern
Die and open die forging Designing manufacturing networks, increasing efficiency
TCG UNITECH GmbH Automotive Components,
Kirchdorf
Die-cast aluminium Factory planning restructuring and expansion of foundry
Volkswagen,
Kassel
Die-cast aluminum ► Factory planning standardized casting cells for gearboxes
Volkswagen AG,
Hannover
Aluminium die casting - cylinder heads Factory planning foundry, including core package production
Volkswagen AG,
Kassel
Die-cast aluminium - structural components Factory planning foundry structural components 41MN
Volkswagen AG,
Kassel
Magnesium die casting - gearbox housing Factory planning new magnesium foundry
Volkswagen AG,
Posen
Aluminium die casting - cylinder heads Factory planning foundry core package production
Volvo Car Corporation,
Kosice, Slowakei
Die-cast aluminium – structural components, megacasting Factory planning new megacasting foundry
Wolfensberger AG,
Bauma, Schweiz
Cast steel structural components Factory planning low-pressure casting line
Mechanical engineering and metal processing
Client Product Project
ANDREAS STIHL AG & Co. KG,
Waiblingen
Chainsaws, power tools Factory planning, production redesign, expansion of flow production
BakerHughes Fabrikplanung
Baker Hughes,
Angola
Subsea Systems: manifolds wellheads (subsea oil and gas production systems) ► Factory planning plant for underwater oil and gas production facilities
Baker Hughes,
Nigeria
Subsea Systems: manifolds wellheads (subsea oil and gas production systems) Factory planning plant for underwater oil and gas production facilities
EagleBurgmann Germany GmbH & Co. KG,
Wolfratshausen
Sealing systems Factory planning redesign assembly line, including logistics
Entrematic Germany GmbH (vormals Normstahl-Werk),
Moosburg
Garage doors Factory planning restructuring production, segmentation, expansion factory facilities
iwis antriebssysteme GmbH & Co. KG,
München
Timing chains/industrial chains Restructuring of production, development of a cross-location production network
KraussMaffei Group GmbH,
München
Plastic films New factory plastic film production
Palfinger AG,
Marburg
loading cranes Factory planning Restructuring of components plant
Piller Blowers & Compressors GmbH,
Moringen
High-performance blowers and compressors for the process industry ► Factory planning restructuring of plant, new construction of hall 3 including office and social building
Rösle GmbH & Co. KG,
Marktoberdorf
Kitchen tools Supply-chain-design establish manufacturing network Germany and China
Rösle GmbH & Co. KG,
Marktoberdorf
Roof drainage Factory planning new production line, flow production and Kanban
Schenck Process GmbH,
Darmstadt
Measurement technology Process engineering Factory planning plant in India
Logo SMA
SMA-Metalltechnik,
Backnang (Raum Stuttgart)
High-leak-proof coolant tubes for automotives ► Factory planning production of coolant tubes for automotives
VARTA Consumer Batteries GmbH & Co. KGaA,
Ellwangen
Batteries Logistics planning factory planning, new packaging factory construction
Walter AG,
Brasilien
Tools with indexable inserts Factory planning tool body production expansion of plant in Brazil
Walter AG,
Tübingen
Tools with indexable inserts Factory planning tool body production factory redesign
Werner & Pfleiderer Lebensmitteltechnik GmbH,
Stuttgart
Baking technology New construction of radial sealing ring production line
ZARGES GmbH,
Weilheim
Logistics equipment Production restructuring, segmentation, greenfield vs. brownfield
Building material and chemical industry
Client Product Project
Akzo Nobel N.V.,
Reutlingen
Paints Logistics planning conversion of storage and picking systems
Dennert Poraver GmbH,
Postbauer-Heng
expanded glass Factory planning plant expansion
Dennert Poraver GmbH,
Schlüsselfeld
Expanded glass Factory planning new plant
Dow Deutschland GmbH,
Wiesbaden
Lubricants Factory planning new plant construction
Elektro-Thermit GmbH & Co. KG,
Halle
Rail welding products Factory planning for plant expansion, including moulding shop (core package production), assembly and packaging
Keimfarben GmbH,
Diedorf
Colours Mineral paints ► Process and factory planning plant expansion
Max Aicher,
Meitingen
Graphite electrodes ► Factory planning technical centre for graphite electrodes
Max Aicher GmbH & Co.KG,
Freilassing
graphite electrodes Factory planning new graphite electrode plant
PCI Augsburg GmbH,
Augsburg
Joint sealant Factory planning joint sealant plant
WARNECKE & BÖHM GmbH Lack- und Farbenfabrik,
Schliersee
Paints Factory planning paint factory expansion plant
Xella Porenbeton GmbH,
München
Aerated concrete ► Factory planning new aerated concrete plant
Glas, plastics, rubber and paper processing
Client Product Project
Continental AG,
Hannover
Tires Factory planning plant for tire production
DS Smith Packaging Deutschland Stiftung & Co. KG,
Traunreut
Packaging products made from corrugated cardboard and material combinations Logistics planning, supply chain, plant expansion
Gaplast GmbH,
Altenau
Plastic systems for pharmaceuticals, medical technology, cosmetics Factory planning plant Peiting injection moulding injection blow moulding
Gerresheimer AG,
Boleslawiec, Polen
Glass and plastic systems for pharmaceuticals and medical technology Restructuring of plastics production, redesign of production organisation
Gerresheimer AG,
Bünde
Glass and plastic systems for pharmaceuticals and medical technology ► Factory planning restructuring production, new construction, expansion of factory
Gerresheimer AG,
Bünde
Glass and plastic systems for pharmaceuticals and medical technology Productivity management, restructuring of production planning and product modification process
Gerresheimer AG,
Bünde
Glass and plastic systems for pharmaceuticals and medical technology ► Supply chain redesign, outsourcing of shipping logistics
Gerresheimer AG,
Düsseldorf
Glass and plastic systems for pharmaceuticals and medical technology Development of growth strategy and cross-location manufacturing concept
GF Piping Systems,
Seewis, Schweiz
Plastic fittings, valves and actuators Factory planning injection moulding, restructuring and expansion of plant
Industrie Pirelli Spa,
Mailand, Italien
Tyres Restructuring logistics
Ineos Holdings Ltd.,
Brüssel, Belgien
Plastics Market launch of plastic systems in building construction, market study, market entry concept
Neenah Gessner GmbH,
Bruckmühl
Special papers Factory planning redesign of material preparation
Neenah Gessner GmbH,
Feldkirchen
Special papers Factory planning expansion of dosing and mixing plant
OPED GmbH,
Valley / Oberlaindern
Orthoses Factory planning orthotic production restructuring and expansion of plant
Renolit SE,
München
Plastic films Increase efficiency in production and transport logistics
Electrical Industry
Client Product Project
Ericsson (vormals Kathrein Werke KG),
Rosenheim
Antennas Factory planning antenna production restructuring of plant
ZF Friedrichshafen AG E-Mobility,
Auerbach
Inverters for electric motors Hybrid drives Factory planning inverter production power electronics for hybrid drives