Reference projects
References
| Client | Product | Project | |
|---|---|---|---|
|
Audi AG,
Ingolstadt
|
Passenger car, powertrain | Process optimization and performance improvement at bottleneck suppliers |
|
Audi AG,
Ingolstadt
|
Passenger car, powertrain | Task force bottleneck component supplier |
|
Flender GmbH,
Asien
|
Gearbox | Factory planning expansion of gearbox factories |
|
Flender GmbH,
Voerde
|
Gearbox | ► Factory planning plant for gearbox assembly |
|
GE Wind Energy,
Salzbergen
|
Wind turbines | ► Factory planning plant for offshore wind turbine assembly |
|
INNIO Jenbacher GmbH & Co OG,
Jenbach
|
Gas engines | Factory planning large parts machining, assembly line, test bench |
|
Knorr-Bremse AG,
München
|
Braking systems | Development of new emulsion splitting plant |
|
MAN Truck & Bus,
Nürnberg
|
Diesel and gas engines | ► Factory planning V-engine assembly |
|
MAN Truck & Bus SE,
München
|
Commercial vehicles - Rear axles | Factory planning rear axle assembly |
|
MAN Truck & Bus SE,
Nürnberg
|
Diesel and gas engines | Logistics planning complete site for introduction new engine |
|
Mayr GmbH & Co. KG,
Mauerstetten
|
Clutches, brakes, electric motors | Factory planning production logistics and assembly |
| |
NETZSCH Pumpen & Systeme GmbH,
Waldkraiburg
|
Eccentric screw pumps | Factory planning parts manufacturing |
| |
NETZSCH Pumpen & Systeme GmbH,
Waldkraiburg
|
Eccentric screw pumps | Factory planning rubber element production, new technical centre building |
|
Siemens AG,
Erlangen, Tschechien
|
Electric motors | ► Factory planning electric motors plant, including parts manufacturing, assembly and logistics |
|
Siemens AG,
Tübingen
|
Gearboxes and gear motors | ► Factory planning gear motors, including parts manufacturing, assembly and logistics |
|
ZF Friedrichshafen AG,
Friedrichshafen
|
Gearboxes | Factory planning wind power gearboxes, including gear machining, heat treatment, housing machining, assembly and test benches |
|
ZF Friedrichshafen AG,
Saarbrücken
|
Gearbox | Process optimization and performance improvement at bottleneck suppliers |
| Client | Product | Project | |
|---|---|---|---|
|
Alupress AG,
Brixen
|
Die-cast aluminium | Factory planning foundry expansion plant |
|
AUDI,
Münchsmünster
|
Die-cast aluminium - structural components | ► Factory planning foundry for structural components |
|
Audi AG,
Neckarsulm
|
Die-cast aluminium | Design of a tool for calculating die-casting component costs |
|
BMW,
Landshut
|
Aluminium and magnesium die-cast structural components | ► Factory planning foundry for structual components and crankcases |
|
BMW AG Leichtmetall Gießerei,
Landshut
|
Die-cast aluminium - crankcase | Factory planning interlinking casting cells to truck loading, including deburring systems, heat treatment |
|
BOCAR S.A de C.V,
Lerma, Mexiko
|
Aluminium die casting | Factory planning restructuring of the Lerma foundry |
|
BOCAR S.A de C.V,
Mexiko
|
Die-cast aluminium | Factory planning foundry in the USA |
|
DGH Sand Casting,
Friedrichshafen
|
Aluminium sand casting | Factory planning new production lines for chassis components |
|
DGS Druckguss Systeme AG,
Liberec, Tschechien
|
Die-cast aluminium - structural components | Factory planning foundry expansion |
|
DGS Druckguss Systeme AG,
Rizhao, China
|
Die-cast aluminium | Factory planning new foundry |
|
DGS Druckguss Systeme AG,
St. Gallen, Schweiz
|
Aluminium die-cast structural components | Factory planning foundry expansion |
| |
Franken Guss GmbH & Co. KG,
Kitzingen
|
Aluminium die casting | Factory planning production of chassis parts |
| |
Franken Guss GmbH & Co. KG,
Kitzingen
|
Cast iron | Factory planning expansion of foundry, redesign of moulding facilities |
| |
Franken Guss GmbH & Co. KG,
Kitzingen
|
Die-cast aluminium | Factory planning, production redesign, foundry expansion |
|
Georg Fischer GF Linamar,
Mills River, North Carolina, USA
|
Die-cast aluminium - structural components | ► Factory planning foundry for structural components |
|
GF Casting Solutions AG,
Herzogenburg
|
Die-cast aluminium - steering gear housing, gearbox housing | Factory planning new casting cells, redesign of blasting, cleaning, testing and packaging |
|
GF Casting Solutions AG,
Herzogenburg
|
Die-cast aluminium - steering gear housing, gearbox housing | ► Factory planning remelting plant liquid metal supply |
|
GF Casting Solutions AG,
Leipzig
|
Cast iron | Redesign cleaning, testing, colouring, shipping |
|
GF Casting Solutions AG,
Novazzano, Schweiz; Arad, Rumänien
|
Precision casting turbine blades for the aerospace and energy industries | Factory planning precision casting, restructuring and expansion of plant, manufacturing, cleaning, machining, testing |
|
GF Casting Solutions AG,
Suzhou, China
|
Aluminium and magnesium die-cast structural components | Factory planning die casting plant, including parts manufacturing, assembly, logistics and infrastructure |
|
Handtmann Metallgusswerk GmbH & Co. KG,
Kechnec, Slovakia
|
Die-cast aluminum - Gearbox housing | ► Factory planning new high pressure die casting (HPDC) foundry |
|
KSM Castings Group GmbH,
Hildesheim
|
Die-cast aluminium | Factory planning production line cross member |
|
Magna BDW Technologies GmbH,
Markt Schwaben
|
Die-cast aluminium | Factory planning smelting works |
|
Magna BDW Technologies GmbH,
Markt Schwaben
|
Die-cast aluminium – structural components, steering housings | Factory planning foundry structural components |
|
Mercedes-Benz AG,
Mettingen
|
Aluminium die casting | Factory planning conversion of sand cycle from organic to inorganic binder system |
|
Mercedes-Benz AG,
Mettingen
|
Aluminium die casting, gravity die casting | Factory planning reorganisation of light metal foundry, master plan |
|
Mercedes-Benz AG,
Mettingen
|
Aluminium die-cast cylinder heads | Factory planning new casting lines, new heat treatment facility |
|
Mercedes-Benz AG,
Mettingen
|
Die-cast aluminium - Structural components - Crankcase | Factory planning casting cells, smelting plant |
|
Mercedes-Benz AG,
Mettingen
|
Low-pressure steel casting – turbocharger housing | Factory planning foundry, smelter, core package production and sand supply |
|
Mercedes-Benz AG,
Untertürkheim
|
Forged parts – connecting rods, axles, wheel carriers | Factory planning new phosphating plant, including building renovation |
|
Mercedes-Benz AG,
Untertürkheim
|
Forged parts – connecting rods, axles, wheel carriers | Factory planning realignment of forge, master plan |
| |
Mercedes-Benz AG,
Untertürkheim
|
Phosphated forging blanks | ► New phosphating line |
|
MGG Herzogenburg GmbH,
Herzogenburg
|
Aluminium die casting - chassis components | Factory planning new production lines for chassis components |
|
MGG Herzogenburg GmbH,
Herzogenburg
|
Aluminium die casting - chassis parts | Redesign and expansion of plant, including heat treatment, testing centre and mechanical processing |
|
MRB Guss GmbH,
Herzogenburg
|
Steel casting - Turbocharger housing | ► Factory planning core shop core package production turbocharger housing |
| |
Nemak Linz GmbH,
Linz
|
Aluminium die casting - cylinder heads | Factory planning heat treatment logistics |
| |
Nemak Linz GmbH,
Linz
|
Die-cast aluminium - crankcase | Factory planning foundry expansion |
|
Otto Fuchs KG,
Meinerzhagen
|
Battery housing for electric vehicles | Factory planning battery housing battery base |
|
Rheinmetall Automotive AG,
Nettetal
|
Die-cast aluminium | Factory planning foundries |
|
Schulte & Schmidt GmbH & Co. Leichtmetallgießerei KG,
Flossenbürg
|
Die-cast aluminium | Production redesign, introduction of production system |
|
Schulte & Schmidt GmbH &Co Leichtmetallgießerei KG,
Nürnberg
|
Die-cast aluminium | Redesign of production, restructuring of shipping, expansion of plant |
|
Stahl- und Hartgusswerk Bösdorf GmbH (Evosteel GmbH),
Leipzig
|
Low-pressure steel casting – structural components, turbocharger housings | Factory planning thin-walled cast steel, new foundry construction |
|
Stahlhammer Bommern GmbH,
Bommern
|
Die and open die forging | Designing manufacturing networks, increasing efficiency |
|
TCG UNITECH GmbH Automotive Components,
Kirchdorf
|
Die-cast aluminium | Factory planning restructuring and expansion of foundry |
|
Volkswagen,
Kassel
|
Die-cast aluminum | ► Factory planning standardized casting cells for gearboxes |
|
Volkswagen AG,
Hannover
|
Aluminium die casting - cylinder heads | Factory planning foundry, including core package production |
|
Volkswagen AG,
Kassel
|
Die-cast aluminium - structural components | Factory planning foundry structural components 41MN |
|
Volkswagen AG,
Kassel
|
Magnesium die casting - gearbox housing | Factory planning new magnesium foundry |
|
Volkswagen AG,
Posen
|
Aluminium die casting - cylinder heads | Factory planning foundry core package production |
|
Volvo Car Corporation,
Kosice, Slowakei
|
Die-cast aluminium – structural components, megacasting | Factory planning new megacasting foundry |
|
Wolfensberger AG,
Bauma, Schweiz
|
Cast steel structural components | Factory planning low-pressure casting line |
| Client | Product | Project | |
|---|---|---|---|
|
ANDREAS STIHL AG & Co. KG,
Waiblingen
|
Chainsaws, power tools | Factory planning, production redesign, expansion of flow production |
|
Baker Hughes,
Angola
|
Subsea Systems: manifolds wellheads (subsea oil and gas production systems) | ► Factory planning plant for underwater oil and gas production facilities |
|
Baker Hughes,
Nigeria
|
Subsea Systems: manifolds wellheads (subsea oil and gas production systems) | Factory planning plant for underwater oil and gas production facilities |
|
EagleBurgmann Germany GmbH & Co. KG,
Wolfratshausen
|
Sealing systems | Factory planning redesign assembly line, including logistics |
|
Entrematic Germany GmbH (vormals Normstahl-Werk),
Moosburg
|
Garage doors | Factory planning restructuring production, segmentation, expansion factory facilities |
|
iwis antriebssysteme GmbH & Co. KG,
München
|
Timing chains/industrial chains | Restructuring of production, development of a cross-location production network |
|
KraussMaffei Group GmbH,
München
|
Plastic films | New factory plastic film production |
|
Palfinger AG,
Marburg
|
loading cranes | Factory planning Restructuring of components plant |
|
Piller Blowers & Compressors GmbH,
Moringen
|
High-performance blowers and compressors for the process industry | ► Factory planning restructuring of plant, new construction of hall 3 including office and social building |
|
Rösle GmbH & Co. KG,
Marktoberdorf
|
Kitchen tools | Supply-chain-design establish manufacturing network Germany and China |
|
Rösle GmbH & Co. KG,
Marktoberdorf
|
Roof drainage | Factory planning new production line, flow production and Kanban |
|
Schenck Process GmbH,
Darmstadt
|
Measurement technology Process engineering | Factory planning plant in India |
|
SMA-Metalltechnik,
Backnang (Raum Stuttgart)
|
High-leak-proof coolant tubes for automotives | ► Factory planning production of coolant tubes for automotives |
|
VARTA Consumer Batteries GmbH & Co. KGaA,
Ellwangen
|
Batteries | Logistics planning factory planning, new packaging factory construction |
| |
Walter AG,
Brasilien
|
Tools with indexable inserts | Factory planning tool body production expansion of plant in Brazil |
| |
Walter AG,
Tübingen
|
Tools with indexable inserts | Factory planning tool body production factory redesign |
|
Werner & Pfleiderer Lebensmitteltechnik GmbH,
Stuttgart
|
Baking technology | New construction of radial sealing ring production line |
|
ZARGES GmbH,
Weilheim
|
Logistics equipment | Production restructuring, segmentation, greenfield vs. brownfield |
| Client | Product | Project | |
|---|---|---|---|
|
Akzo Nobel N.V.,
Reutlingen
|
Paints | Logistics planning conversion of storage and picking systems |
|
Dennert Poraver GmbH,
Postbauer-Heng
|
expanded glass | Factory planning plant expansion |
|
Dennert Poraver GmbH,
Schlüsselfeld
|
Expanded glass | Factory planning new plant |
|
Dow Deutschland GmbH,
Wiesbaden
|
Lubricants | Factory planning new plant construction |
|
Elektro-Thermit GmbH & Co. KG,
Halle
|
Rail welding products | Factory planning for plant expansion, including moulding shop (core package production), assembly and packaging |
|
Keimfarben GmbH,
Diedorf
|
Colours Mineral paints | ► Process and factory planning plant expansion |
|
Max Aicher,
Meitingen
|
Graphite electrodes | ► Factory planning technical centre for graphite electrodes |
|
Max Aicher GmbH & Co.KG,
Freilassing
|
graphite electrodes | Factory planning new graphite electrode plant |
|
PCI Augsburg GmbH,
Augsburg
|
Joint sealant | Factory planning joint sealant plant |
|
WARNECKE & BÖHM GmbH Lack- und Farbenfabrik,
Schliersee
|
Paints | Factory planning paint factory expansion plant |
|
Xella Porenbeton GmbH,
München
|
Aerated concrete | ► Factory planning new aerated concrete plant |
| Client | Product | Project | |
|---|---|---|---|
|
Continental AG,
Hannover
|
Tires | Factory planning plant for tire production |
|
DS Smith Packaging Deutschland Stiftung & Co. KG,
Traunreut
|
Packaging products made from corrugated cardboard and material combinations | Logistics planning, supply chain, plant expansion |
|
Gaplast GmbH,
Altenau
|
Plastic systems for pharmaceuticals, medical technology, cosmetics | Factory planning plant Peiting injection moulding injection blow moulding |
|
Gerresheimer AG,
Boleslawiec, Polen
|
Glass and plastic systems for pharmaceuticals and medical technology | Restructuring of plastics production, redesign of production organisation |
|
Gerresheimer AG,
Bünde
|
Glass and plastic systems for pharmaceuticals and medical technology | ► Factory planning restructuring production, new construction, expansion of factory |
|
Gerresheimer AG,
Bünde
|
Glass and plastic systems for pharmaceuticals and medical technology | Productivity management, restructuring of production planning and product modification process |
|
Gerresheimer AG,
Bünde
|
Glass and plastic systems for pharmaceuticals and medical technology | ► Supply chain redesign, outsourcing of shipping logistics |
|
Gerresheimer AG,
Düsseldorf
|
Glass and plastic systems for pharmaceuticals and medical technology | Development of growth strategy and cross-location manufacturing concept |
|
GF Piping Systems,
Seewis, Schweiz
|
Plastic fittings, valves and actuators | Factory planning injection moulding, restructuring and expansion of plant |
|
Industrie Pirelli Spa,
Mailand, Italien
|
Tyres | Restructuring logistics |
|
Ineos Holdings Ltd.,
Brüssel, Belgien
|
Plastics | Market launch of plastic systems in building construction, market study, market entry concept |
| |
Neenah Gessner GmbH,
Bruckmühl
|
Special papers | Factory planning redesign of material preparation |
| |
Neenah Gessner GmbH,
Feldkirchen
|
Special papers | Factory planning expansion of dosing and mixing plant |
|
OPED GmbH,
Valley / Oberlaindern
|
Orthoses | Factory planning orthotic production restructuring and expansion of plant |
|
Renolit SE,
München
|
Plastic films | Increase efficiency in production and transport logistics |
| Client | Product | Project | |
|---|---|---|---|
|
Ericsson (vormals Kathrein Werke KG),
Rosenheim
|
Antennas | Factory planning antenna production restructuring of plant |
|
ZF Friedrichshafen AG E-Mobility,
Auerbach
|
Inverters for electric motors Hybrid drives | Factory planning inverter production power electronics for hybrid drives |